LOKI is a mobile plant and is designed and built in 2 different sizes for different needs (to process 3 – 6 tons/hour).
It works STAND-ALONE with its own generator. This plant was created to move from one field to another and to reuse locally the clean second hand materials; it can be also used to move from one storage site to another, such as landfills or places specifically used to store previously dismantled football fields.
After only a 2-hours installation, with LOKI you can start processing and recycling full artificial turf rolls, previously rolled up with the appropriate tools.
|Loki||3 Tons/Hour||6 Tons/Hour|
|BUFFER||2 m3||4 m3|
|ROLL SIZES||1,5m diameter x 2,5m length||1,5m diameter x 2,5m length|
|POWER||TIER4 GENERATOR FOR CLEAN EMISSION||TIER4 GENERATOR FOR CLEAN EMISSION|
|BURNER CONSUMPTION||Min 13 kg/h Max 20 kg/h||Min 30 kg/h Max 44 kg/h|
|EXHAUST AIR SYSTEM||CLEAN THE EXHAUST AIR FROM THE DRYER||CLEAN THE EXHAUST AIR FROM THE DRYER|
|HUMIDITY INPUT MATERIAL||5-8%||5-8%|
|MAINTENANCE||Weekly / yearly cleaning||Weekly / yearly cleaning|
The drawings shown here are only representative, depending on the size of the chosen system, the entire setting and size of the individual plant will drastically change.
The 85% of the machines in our range are non-commercial: we have designed, engineered and built our plants specifically for the needs of the artificial turf industry needs.
To obtain the final products perfectly clean from any possible fiber residue, among our range we have a specific machine that can be added to this plant, designed to adequately capture any little fiber remained.
The system can be divided into 2 parts:
The plant can be started up in different ways:
Through full artificial turf roll taken directly from the field, through waste material stored in Big bags or through waste material introduced with a mechanical shovel.
From the entry point the material is taken to the buffer. This buffer is necessary to give continuous work to the rest of the system for an hour without feeding new rolls, Big bags or material.
The material is then conveyed into a special dryer which must carry out the first selection between sand and rubber, separating the remaining fiber from the rest of the infill and bringing the material from 5-8% humidity to 0.5%.
Subsequently to this, it begins the last and most important process: the fine selection of sand and rubber, which is obtained by perfectly dividing the two different materials.
The clean and dry sand is placed into the 1 m3 Big bag and the clean and dry rubber into the 2 m3 Big bag.
The electrical energy necessary for the plant functioning comes from a diesel generator fully US standards-compliant. Our strength is that all mobile solutions are independent and stand alone solutions.
The filters / bag houses have the specific role of cleaning the exhaust air coming from the dryer combustion. There is a 2-hole control to be able to control the exhaust air parameters at any time.